Construction Materials, Building Supplies, Construction Industry,
Best Practices for Installing Metal Roof Panels on Large Projects
- tags：

Discover PROPANEL Sandwich Metal Roofing Systems

PROPANEL sandwich metal roofing systems are a good choice for Large Projects. Made with a strong metal exterior and an insulating core, these panels resist extreme weather like heavy rain or strong winds. Whether it’s a warehouse or a factory project, PROPANEL gives a long-lasting solution that you can wait for.

 

Why Choose Sandwich Panels for Your Roof?

Sandwich panels from PROPANEL bring more than just strength. The design has better heat insulation, making buildings super energy-efficient. This means lower heating and cooling bills for your building. The insulation also cuts down noise, perfect for busy industrial spaces. With PROPANEL, you get a roof that saves money and keeps things comfortable inside.

 

Easy Installation with PROPANEL

Sandwich Roof panel installation site

One big advantage of PROPANEL sandwich metal roofing is how simple it is to install. The lightweight panels fit together quickly, saving time on big projects. No need for professional tools or long times—contractors will love how fast they can get the job done. PROPANEL’s prefab building material system means your roof is up and ready without any trouble.

 

PROPANEL: Built for Efficiency and Strength

What makes PROPANEL so good for the building? It’s the combination of insulation and easy installation (prefabricated steel building materials). These sandwich roof panels keep buildings cooler in summer and warmer in winter, giving strong against for extreme weather. From storage rooms to large workshops, PROPANEL offers a reliable, low-maintenance roofing option that both better performance and value.

Can metal roof panels be installed over existing roofs?
- tags：

Metal roof panels can usually be installed on top of existing roofs. This “roof installation” scheme is relatively common in industrial plants, warehouses, and renovation of old buildings.

 

The metal roof panel itself is light in weight, with a conventional weight of 10-30 kg/㎡, which is much lower than the weight of the concrete roof (200-300 kg/㎡), and if the existing roof (such as concrete roof, steel roof) is structurally sound, it can carry additional loads without substantial reinforcement. And different corresponding solutions can be selected for different original roofs: the concrete roof is fixed with galvanized C-shaped steel purlins + expansion bolts, the old metal roof is connected with aluminum alloy keels (lightweight) + waterproof gasket screws, and the wooden roof is anti-corrosion Purlins can avoid damaging the original structure and are flexible.

 

If the existing roof waterproofing layer is intact and only slightly defective, it can be installed directly after cleaning. There is no need to remove the old roof, eliminating the cost of demolition and garbage removal. The construction period is more than 50% shorter than “demolition and reconstruction”. It is suitable for buildings that need to be quickly restored to use (such as factories and warehouses), with low cost and short construction period. At the same time, the metal roof panel also protects the original roof。At the same time, it can isolate rain, snow, and ultraviolet rays, extend the service life of the old roof base (such as concrete and wooden keels), and reduce the frequency of repair of the original roof. And General metal roof panels have low thermal conductivity, good thermal insulation performance, good fire protection performance, high safety factor, fire protection, wind resistance, and corrosion resistance (such as aluminum-magnesium-manganese plates, galvanized color steel plates), which can improve the overall disaster resistance of the roof. ability.

 

Overall, if the original roof structure is intact and the load-bearing capacity is sufficient, the installation of metal roof panels is a cost-effective renovation plan.

Can Sandwich Panels Be Customized for Design and Size?
- tags：

Sandwich panels can be customized for design and size to meet exact project specs for sure. 

 

Common sandwich panel’s thickness varies from 30mm to 300mm, and lengths from 400mm to 12000mm. Factories use automated cutting for precision during production. Quality checks test thickness fittings and core density to ensure standards.

different core material sandwich panels

While the core materials of sandwich panel also allow custom options: EPS for light weight, rock wool/glass wool for sound control and fire safety, and PU/PIR for better insulation. As professional rock wool panel china manufacturer as well as china cold storage panel manufacturer—PROPANEL, is engaged to give the best products to customer.

 

The metal surface layers include steel sheet, aluminum plate, or stainless-steel sheet... Inspections verify material bonds and fire ratings with lab tests.

 

The paint types of metal surface offer customization: PE for basic protection, HDP for higher durability, SMP for higher weather resistance, and PVDF for longer color life. Panels go through roller coating in production for even finish. This step follows strict color matching. Final quality detection uses visual and machine scans to confirm paint adhesion and thickness.

 

Special shapes sandwich panels like triangles or circles satisfy unique needs. Molds shape panels during manufacturing for custom fits. These handles curved or angled designs. Production ends with load tests and seal checks to confirm strength. Such special quality control ensures panels perform in all kinds of buildings’ roofs or walls.

Can Sandwich Panels Be Used in High-Humidity Environments?
- tags：

Sandwich panels can be used in high humidity environments. Sandwich panels are usually constructed of a double-layer steel plate and a layer of core material, which can achieve a good moisture-proof effect by selecting a core material and a steel plate with moisture-proof performance, and by the correct sealing installation method.

High humidity environments (such as coastal buildings, food factories, cold storage) need to prevent moisture penetration and corrosion. The steel plate serves as the outer defense line. Galvanized/aluminum zinc coated steel plates (with PVDF or polyester coating, salt spray resistance, rust resistance) are preferred, avoid un-coated steel plates or ordinary plywood (easy to rust, Water-absorbent layer); the core material needs to avoid porous water-absorbent types (such as ordinary EPS foam, untreated rock wool), choose closed-cell or hydrophobic models ——polyurethane (PU, closed-cell rate exceeds 90%, less water absorption), extruded polystyrene (XPS, high density, moisture-proof), this type of core material can prevent moisture from intruding and losing heat preservation or mold, and breeding bacteria. 

 

At the same time, when the sandwich panel is installed, the joints and screw holes of the sandwich panel need to be sealed with weather-resistant sealant (such as silicone glue, butyl tape) to prevent moisture from penetrating through the gaps; 50-100mm ventilation gap can be reserved for enclosed spaces (such as walls) to reduce internal condensation water; stainless steel screws or galvanized screws are selected, and waterproof gaskets are used avoid formation after rusting “tidal channels”. Meanwhile, check the panel coating regularly for breakage, sealant cracking, etc. If small defects are found, repair them promptly to prevent the vulnerability from expanding.

 

Currently sandwich panels are widely used in various high humidity environments, such as food/aquatic processing plants, cold storage/cold chain warehouses, factory buildings in rainy areas in the south, and underground space/civil air defense engineering with their excellent moisture-proof and impermeable properties, high-quality thermal insulation/insulation, corrosion resistance, and the ability to be installed quickly.

Can Sandwich Panels Withstand Heavy Industrial Use?
- tags：

Good Quality Control

Sandwich panel is the best choice for factories and warehouses in many industries. The panel is combined by two metal sheets with rock wool or eps/pu, pir foam in the middle. The production uses high-pressure combination process that makes panels strong enough for heavy industrial use. We have a strict testing of each panel before packing and loading.

 

Good Fire-Proof Performance

Rock wool sandwich panel with pu sealing

Rock wool sandwich panel has a very good fire proof performance for industrial buildings. With 50mm thickness rock wool core, it will have 60 minutes of fireproof time. While the thickness increases to 100mm, and you get 120 minutes of fireproof time. This kind of sandwich panel will give people enough time to escape while on a fire.

 

Good Noise Control

There is lots of loud machinery and equipment noise at some Industrial sites. As professional acoustic sandwich panel supplier, Propanel’s rock wool sandwich panels can keep down noise levels obviously. Rock wool noise-absorbing sandwich panel can effectively absorb noise and provide workers with a healthier working environment.

 

Energy-saving and Cost-saving 

Although the initial cost may seem high, sandwich panel saves money in the long run. It’s insulation advantages reduce energy costs. The panel has anti-rust, anti-mold, and anti-pest performance with only common treatment. Most panels have 20 to 30 years life time and only needs basic cleaning work. Quick installation of less construction work also saves money for the project.

Clean Room Construction Basics Essential Knowledge for Beginners
- tags：

Clean room construction is a systematic process that transforms large structural spaces into highly controlled environments. Using specialized materials like clean room panels, builders create partitioned, hygienic spaces tailored to industries such as electronics, pharmaceuticals, and food processing. These rooms maintain strict cleanliness, temperature, and humidity levels to meet diverse operational needs. But what makes clean room panels so indispensable? Let’s explore their role and applications.

 

What Are Clean Rooms?

Clean rooms are enclosed areas designed to limit contamination from dust, microbes, and other particles. Built within existing frameworks, they use advanced materials and sealing techniques to ensure a sterile, safe environment. Their classifications, based on ISO standards, range from ultra-clean (ISO 1) to less strict (ISO 9), depending on particle limits per cubic meter.

 

 

The Importance of Clean Room Panels

The Importance of Clean Room Panels

Clean room panels are the backbone of these controlled spaces. Typically made from steel or aluminum, they offer:

Dust and Static Resistance: Critical for electronics and pharmaceutical settings.

Antibacterial Properties: Essential for medical and food industries.

Corrosion Resistance: Ideal for chemical and industrial environments.

Easy Cleaning: Ensures long-term hygiene with minimal effort.

 

 

 

Key Applications of Clean Room Panels

Key Applications of Clean Room Panels

Clean room panels shine in various scenarios:

  • Clean Rooms: Used in electronics and drug manufacturing for dust-free, static-free conditions.
  • Laboratories: Isolate harmful substances in chemical and biological labs.
  • Medical Facilities: Support sterile environments in operating rooms and isolation units.
  • Food Processing: Prevent mold and contamination in production and storage areas.
  • Electronics Plants: Protect sensitive components during manufacturing.
  • Chemical Plants: Resist acids and corrosion in harsh settings.
  • Industrial Factories: Ensure cleanliness in semiconductor and pharmaceutical production.
  • Server Rooms: Provide dust and static protection for equipment.
  • Biosafety Labs: Control microbes and particles for safe research.
  •  

Tips for Clean Room Construction

  • Select Quality Materials: Choose panels that match your industry’s standards.
  • Seal Thoroughly: Prevent leaks with airtight joints.
  • Install Air Filters: Use HEPA systems to purify air.
  • Monitor Conditions: Regulate temperature and humidity for optimal performance.

 

Clean room construction is all about precision and the right tools. With clean room panels, builders can craft spaces that meet the highest cleanliness and safety demands across industries.

Exploring PU sandwich panels process, advantages and applications
- tags：

PU（Polyurethane） sandwich panels are "all-round players" in the field of modern architecture and industry. Their core manufacturing process combines material science and precision processing. By filling polyurethane foam between two layers of metal panels (such as color steel plates, stainless steel plates, and aluminum alloy plates), they are solidified by high-pressure foaming. During the production process, the polyurethane stock solution undergoes a chemical reaction in the mold, rapidly expands and fits tightly to the panels to form an integrated structure. 

 

Different thickness of PU sandwich panel model

Excellent performance makes PU sandwich panels stand out. First, super strong thermal insulation, with a thermal conductivity as low as 0.024W/(m・K), can effectively block heat transfer; second, high compressive strength, thickness can reach more than 200mm, can withstand large loads, and ensure structural stability; third, good fire resistance, after special treatment can reach B1 flame retardant standards; fourth, easy installation, modular design greatly shortens the construction period; finally, it also has good corrosion resistance and extends service life. 

 

PU sandwich panel Sample

With these advantages, PU sandwich panels are widely used. In the construction field, it is the preferred enclosure material for industrial plants, cold storage, and clean room; in the transportation industry, it is used for heat insulation of refrigerated trucks and containers; in the construction of integrated houses and mobile board houses, it is also favored for its lightness and high efficiency. From severe cold to scorching heat, Propanel’s PU sandwich panels always protect the temperature of space and structural safety with excellent performance.

 

 
How do fire-resistant sandwich panels work?
- tags：

Fire-resistant sandwich panels are composed of two layers of outer panels (usually color-coated galvanized steel, aluminum, or stainless steel) and a layer of fire-resistant core material (such as rock wool, glass wool, or fire-resistant polyurethane) bonded together with a high-strength adhesive.

 

The outer panels provide strength to the sandwich panel, preventing deformation and collapse at high temperatures. They also protect the core material from direct contact with flames or high-temperature smoke, thus acting as a firebreak.

 

Rock wool sandwich panel connection sample

The core materials, such as rock wool, glass wool, and fire-resistant polyurethane, are inherently non-combustible or flame-retardant. They do not produce open flames or release large amounts of flammable gases when exposed to high temperatures, preventing flames from penetrating the panel and thus preventing the spread of fire.

 

Different fire-resistant core materials can be selected based on different building fire protection requirements. For industrial buildings (factories, warehouses, etc.), civil buildings (residential buildings, office buildings, etc.), and public buildings (hospitals, shopping malls, amusement parks, etc.), non-combustible rock wool or glass wool sandwich panels should be used. For temporary buildings, polyurethane sandwich panels with flame-retardant properties or EPS sandwich panels with a B1 rating can be selected.

 
How Fast Can a Warehouse Be Built with Sandwich Panels?
- tags：

The fastest construction time for a standard single-story warehouse using sandwich panels can be reduced to 6 to 14 days. The higher the degree of prefabrication, the simpler the structure, and the more experienced the construction team, the shorter the construction period will be. Conversely, the construction period will be longer accordingly.

 

Eps sandwich panel sample

Sandwich panels are custom-made products according to the building design dimensions. On-site construction only requires splicing and installation. Compared to traditional concrete structures, this eliminates processes such as masonry and cementing, saving at least 40% of the construction time.

 

Furthermore, simpler building structures result in faster construction. For example, single-story warehouses without complex spans are the fastest to construct; while multi-story warehouses and workshops, or those requiring provisions for crane beams, will have a construction period of 15-25 days due to the need for additional steel frame structures.

 

A well-organized and skilled professional construction team can typically install at least 120 square meters of sandwich panels per day, further shortening the construction cycle.

Metal Acoustic Sandwich Panel A Versatile Solution for Modern Architecture
- tags：

The metal acoustic composite panel is a cutting-edge building material designed to meet diverse architectural needs. With a thickness of 50-100 mm, it offers exceptional benefits like sound absorption, environmental friendliness, flame retardancy, thermal insulation, moisture resistance, and mildew prevention. Its easy-to-clean, easy-to-cut nature, combined with simple installation, stability, impact resistance, and cost-effectiveness, makes it a top choice for various projects. Available in a wide range of colors, it caters to different styles and aesthetic preferences, enhancing both functionality and design.

 

 

Structure of the Panel

Details of metal acoustic composite panel

The panel’s innovative design consists of:

- Color-coated galvanized outer sheet: Ensures durability and an attractive finish.

- Glass wool (or rock wool): Acts as the core sound-absorbing layer.

- Non-woven fabric: Boosts acoustic performance and blocks dust.

- Perforated color-coated galvanized inner sheet: Enhances sound absorption through its perforated structure.

 

This combination creates a robust, efficient material tailored for noise control and insulation.

 

Key Characteristics

1. Airtight Soundproofing: Blocks external noise, ensuring a peaceful indoor environment.

2. Superior Sound Absorption: Reduces noise from rain, hail, and impacts effectively.

3. Eco-Friendly: Free of formaldehyde, resistant to microbes, and recyclable.

4. Economical and Aesthetic: Offers diverse surface options and vibrant colors, minimizing waste and cutting construction costs.

5. Fast Installation: Manufactured in a controlled factory environment, it guarantees quality and speeds up construction.

 

Applications

Application of metal acoustic composite panel

The metal acoustic composite panel shines in settings requiring excellent acoustics and durability, such as:

- Theaters and concert halls

- Conference rooms and lecture halls

- Gymnasiums and industrial workshops

- Public spaces like subway stations

 

Why Choose Metal Acoustic Composite Panels?

This material stands out for its blend of practicality and style. Its sound-dampening properties make it ideal for noisy environments, while its green credentials appeal to sustainable building trends. The quick installation process saves time, and its customizable colors add visual appeal, making it a versatile solution for architects and builders alike.

 

In summary, the metal acoustic composite panel is a high-performance, eco-conscious choice that elevates indoor comfort and architectural beauty. Whether for commercial, industrial, or residential use, it delivers unmatched value.

keyboard_arrow_up